PCB Assembly




bullet Design, Engineering, & Software Services
bullet PCB Design Layout
bullet PCB Fabrication
bullet PCB Assembly
bullet Wire, Cable, & Mechanical Assembly
bullet Materials Procurement
Calpak USA is a perfect match for companies looking for a trustworthy partner to cater to their printed circuit board needs. We have emerged as a compelling service provider managing the entire process flow of schematic capture and PCB layout to initial manufacture, prototyping, and to full production volume manufacturing. Our unflinching commitment to quality is manifested through our continuous investments in technology, personnel training, and industry specific certifications. Our specialization lies in populating through-hole, surface mount, & mixed technology PCB’s, along with BGA components using our state-of-the-art PCB assembly equipment such as high-speed pick and place machines, multi-zone reflow ovens, and dual wave/chip solder machines.Through efficient component procurement & supply chain management, we are able to deliver cost effective PCB assembly solutions with quick turnaround times. At the core of our PCB assembly business is our team, with hands on experience of handling mission critical situations. Be it bench level hand soldering, BGA rework, or application of conformal coatings, our highly specialized team is able to deliver complex multi-level production schedules accurately & on time without any sacrifice to quality. Calpak USA offers an extensive broad arrange of electrical, electromechanical, and PCB manufacturing services. These services can include design engineering, PCB assembly, Design for Manufacturability (DFM), Design for Test (DFT), assembly for compliance testing, final packaging, and logistics. Innovation and investment in keeping PCB Assembly at the cutting edge helps maintain our position as an industry leader.

As a full-service electronics manufacturer, we specialize in high mix, low volume orders. Our custom printed circuit board assembly and box build services include combined builds that are rigid and flexible, double-sided boards, mixed technology of SMT and thru hole, SMOBC, and multilayer. Working with a variety of materials, such as fiberglass, FR-4, polyester, polyamide, and PTFE, allows us to offer our customers a solution that will be right for them. We are able to produce PCBs with a layer count up to thirty-two (32) layers, and use a variety of assembly methods to complete each board. We also offer additional services such as component sourcing, layout, rework, and testing.

Our experienced staff will guide your project or product from design all the way to the manufacturing process. We can produce prototypes, small runs, or large scale production runs, and can incorporate PCB assembly into box builds. No job is too big or too small!

Our assembly capabilities include but not limited to:

  • Surface Mount (SMT)
  • Through-Hole
  • Mixed Technologies
  • Single, Double, Multi-Layer Rigid, Flex, Rigid-Flex Solder, & PCB Cleaning
  • AOI “Automated Optical Inspection”, as well as Manual Microscope Inspection