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Calpak USA, Inc. comprehends the immense level of detail and scrutiny necessary for aerospace and aviation applications, and the overall magnitude of services required by our customers. Quality and reliability always remains our utmost priority from initial design conception all the way to manufacturing and deployment. We make it our duty and responsibility to always offer our customers an unparalleled sense of security and assurance with aerospace and aviation applications.

Turnkey Manufacturing Capabilities:

Calpak USA serves the aerospace and aviation industries with start-to-finish production and deployment capabilities. Efficient manufacturing with managed inventory systems ensure fast, reliable, and cost-effective services. Prototype to volume capabilities provides the type of flexibility our customers rely on. PCB’s (printed circuit boards) provided to our customers, whether they be single-sided, double-sided, multi-layered , rigid or flex-rigid, can be produced in small quantities or for large production runs, and then be assembled in our quality controlled manufacturing process.

From PCB fabrication to fully automated PCB assembly and board finishes, provide a true “Turnkey” solution for our customers. Our “box builds”, wire lead and cable assemblies, packaging, and shipping are just part of our start-to-finish capabilities.

Design, Engineering, & Manufacturing Expertise:

Printed circuit boards and components used in aerospace and aviation applications are in a realm by themselves. Such circuits are required to operate at full functionality under the most extreme conditions, while still maintaining their intricacy. At Calpak USA, our engineers understand the vast and specific considerations of aerospace product design and function, and the absolute importance of reliability.

With our customers, we engineer, design, and manufacture products to withstand the extreme conditions of aerospace applications, because field failure at 30,000 feet is not an option.Circuit and board design services take into account the innumerable considerations of field deployment elements such as heat coefficient(s) of PCB’s, components designated for use and their required tolerances, spatial and design layout restrictions, all the while incorporating ease of assembly.

Our documentation throughout design, computer aided modeling and simulation, and production provides our customers with a level of assurance that no one else can offer. Every step and action throughout a project is fully documented and recorded accordingly, in order to insure maximum traceability if need be.

For our customers who require testing and stress analysis, we can offer extreme temperature and or pressure cycling, as well as mechanical load testing to ensure ultra- reliable end-use performance. We also can perform functional, in-circuit (ATE), flying probe, and burn-in testing throughout production.

In addition, our technicians are trained and certified professionals in the careful handling of aerospace PCB’s during inspection to reduce or eliminate electrostatic discharge. Every assembly is looked at with the most meticulous eye throughout the various stages of production. 

High Quality = High Performance

Our commitment to quality has never faltered, and our aerospace and aviation manufacturing are the ultimate proof of that commitment.

All PCB Assembly is manufactured in conformance with AS9100 and ISO:9001. Furthermore, Calpak is a small business and minority business enterprise that is ITAR and EAR registered.